Continuous Production Lines

The Loop System significantly enhances polyurethane foam by over-homogenizing polyol with additives and integrating air in fine particles, boosting reactivity and mix quality of the Isocyanate/Polyol pair for improved reticulation and mechanical characteristics. It optimizes cellular structure through precise physical actions, allowing for up to 50% reduction in gas doses while achieving a finer, more homogeneous matrix. The system also leverages air nucleation to improve foam structure and composition, supporting a more uniform and efficient thermal and mechanical performance. This advanced technique allows the incorporation of up to 65% air nucleation without cavitation, resulting in consistent, high-quality foam with excellent structural and insulating properties.